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Wafer Dicing Saw for Semiconductor Industry

Discover the high-precision Wafer Dicing Saw for semiconductor manufacturing. With linear motor drive, ±0.5μm repeatability, and laser alignment, this fully automatic machine ensures precise dicing for Si, GaAs, GaN, and other materials. SECS/GEM integration enables real-time monitoring and data management, while advanced features like automatic blade wear compensation extend tool life. Ideal for high-volume production.

    Key Features & Industry-Leading Advantages

    Wafer Dicing Saw for Semiconductor Manufacturing

    High-Precision Dicing System with Ultra-Fine Motion Accuracy

    Key Features

    ✔ Precision Motion System

    Linear motor drive with ±0.5μm repeatability

    Adaptive speed control (1-300mm/s) for brittle/hard materials

     

    ✔ Multi-Material Compatibility

    Semiconductor Wafers: Si, GaAs, GaN, SiC

    Packaging Substrates: PCB, QFN/DFN leadless packages

    Specialty Materials: Glass, ceramics, piezoelectric materials

    ✔ Intelligent Process Control

    Laser alignment + machine vision (CCD positioning accuracy ±3μm)

    Automatic blade wear compensation (extends tool life by 30%)

    Wafer Dicing Saw Machine Configuration

     

    X axis

    maximum effective
    input rang of feed speed

    310mm
    0.1-1000mm/s

    310mm

    210mm

    0.1-1000mm/s

    0.1-600mm/s

    Y axis

    max effective

    310mm

    310mm

    170mm

    single step increment

    0.0001mm

    0.0001mm

    0.0001mm

    reach accuracy

    0.003mm/310mm

    0.003mm/310mm

    0.003mm/170mm

    Z axis

    maximum effective

    40mm

    40mm

    40mm

    repetition accuracy

    0.001mm

    0.001mm

    0.001mm

    maximum cutter diameter

    58

    58

    58

    T axis

    maximum rotation angle

    380°

    380°

    380°

    spindle

    speed range

    6000-60000rpm

    6000-60000rpm

    6000-60000rpm

    output power

    1.8KW(2.4KW)

    1.8KW(2.4KW)

    1.5KW (2.4KW)

    power

    AC380V±10%

    AC380V±10%

    AC380V±10%

    Size W×D×H

    1200mm×1629mm×1849mm

    1080mm×1160mm×1800mm

    630mmx900mmx1600mm

    Technical specifications

    1. DC air bearing spindle
    2. spindle power 1.8-2.4KWoptional
    3. 36000-60000 RPM/min
    4. 2-inch knife/3-inch knife
    5. double spindle spacingminimum 24mm
    6. Flatness of cutter face:≤002mm

    wafer dicing function (1).jpgwafer dicing function (2).jpgwafer dicing function (3).jpg

    • Reach accuracy:+0.003mm
    • Easy maintenance, mechanicalpositioning
    • Safety cover to extend theservice life of NCS
    • Automatic measurement inprocessing according to the number of cutting tools or meters
    • Strong anti-interference, underthe interference of water vapor,the blade is still stably detected
    • High sensitivity, signal feedbacktime is short
    • Minimum measurement5*0.5mm

    wafer dicing function (4).jpg

    Central system function

    1. Remove machine alarm processing
    2. The alarm processing time is high, the production lien personnel walk less, saving manpower

    wafer dicing function (5).jpgwafer dicing function (6).jpg

    The machine is full automatic, auto loading, alignment, cutting, cleaning and drying

    wafer dicing process.jpg

    wafer dicing diagram.jpg

    SECS GEM function:

    1. Can monitor the status of the device in real time; For example, ldle, Run, Down;
    2. Download/Upload Device Data for unified parameter management.
    3. Can collect and statistics all the Event information of the equipment, including material information, operationinformation, alarm information, etc.
    4. You can set the alarm level, when the problem occurs, you can lock the device and ask for specific permissions toremove the alarm and deal with the problem